www.andersonpower.com - 49 - sbs ? connectors - up to 110 amps the patented sbs ? connector family is designed to provide high power in a compact ergonomic housing with protection against accidental contact with live circuits. this is of particular importance in applications where dc voltages exceed 30 volts and can be health threatening. wire-to-wire and wire-to-board confgurations both provide power contacts rated up to 110 amps. the sbs ? 75x offers up to 4 mate-last break-frst auxiliary power / signal contacts rated up to 20 amps. the sbs ? 75g features a third frst-mate last-break ground or power contact. all contact positions are rated for circuit interruption (hot plugging). ? touch safe interface - can safely be used in through panel applications - minimizes potential contact with live circuits per iec 60950 ? wire-to-wire and wire-to-board confgurations allows one connector to meet multiple needs ? ground or auxiliary contacts integrated into the one piece housing meets all connection requirements in one compact connector housing | sbs ? ordering information | sbs ? 50 standard housings polycarbonate housings feature 2 positions all fnger proof. genderless design mates with itself. mechanical keys are color coded. voltage color description code ----------- part numbers ----------- minimum quantity ...... 500 50 ... red 24v sbs50red-bk sbs50red gray 36v sbs50gra-bk sbs50gra blue 48v sbs50blu-bk sbs50blu green 72v sbs50grn-bk sbs50grn black 80v sbs50blk-bk sbs50blk brown 96v sbs50brn-bk sbs50brn white 192v sbs50wht-bk sbs50wht sbs ? 50 chemical resistant (cr) housings same features as the standard housings, but molded out of a chemical resistant pbt/ pc bl end. suitable for use to -40c. voltage color description code ------------ part numbers ------------- minimum quantity ...... 500 50 ... red 24v psbs50red-bk psbs50red gray 36v psbs50gra-bk psbs50gra blue 48v psbs50blu-bk psbs50blu green 72v psbs50grn-bk psbs50grn black 80v psbs50blk-bk psbs50blk brown 96v psbs50brn-bk psbs50brn section 3 sbs ? [84.8] 3.34 [ 16.5 ] 0.65 [ 55.8 ] 2.20 [ 19.1 ] 0.75 [ 6.3 ] 0.25 [ 36.1 ] 1.42 [ 3.6 ] 0.14 (2) material id [ 18.0 ] 0.71 p = chemical resistant sbs ? 75g sbs ? 75x wire to wire new all data subject to change without notice
- 50 - sbs ? 75x standard housings polycarbonate housings feature 4 auxiliary and 2 primary positions all fnger proof. genderless design mates with itself, or the pcb connector. mechanical keys are color c oded. voltage color description code ------------ part numbers ------------- minimum quantity ..... 250 50 ... black 80v sbs75xblk-bk sbs75xblk brown 96v sbs75xbrn-bk sbs75xbrn sbs ? 75x chemical resistant (cr) housings same features as the standard housings, but molded out of a chemical resistant pbt/ pc bl end. suitable for use to -40c. voltage color description code ------------- part numbers -------------- minimum quantity ..... 250 50 .... green 72v psbs75xgrn-bk psbs75xgrn black 80v psbs75xblk-bk psbs75xblk sbs ? 75x assembled pcb connector fully assembled pcb connector is designed to mate with sbs ? 75x wire connector. all positions are preloaded with contacts including standard mating length auxiliary positions. press ft board locks help secure the connector to the pcb before and after so ldering. voltage color description code ---- part number ----- minimum quantity ..... 100 ..... black 80v SBS75XPRBLK-bk sbs ? 75g wire housings polycarbonate housings feature three fnger proof positions. the center position can be used for pre-mate power or ground. genderless design mates with itself, or the pcb connector. mechanical keys are color coded. inquire with customer service for chemical resistant housings. voltage color description code ------------ part numbers ------------- minimum quantity ..... 250 50 ..... blue 48v sbs75gblu-bk sbs75gblu black 80v sbs75gblk-bk sbs75gblk brown 96v sbs75gbrn-bk sbs75gbrn white 192v sbs75gwht-bk sbs75gwht sbs ? 75g assembled pcb connector fully assembled pcb connector is designed to mate with sbs ? 75g wire connector. has press ft board locks to help secure the connector to the pcb before and after solderi ng. voltage color description code ---- part number ---- minimum quantity ..... 100 ...... black 80v sbs75gprblk-bk section 3 sbs ? see pcb connector drawing on website for further detail. [ 46.0 ] 1.81 [ 15.2 ] 0.60 [ 84.8 ] 3.34 [ 28.9 ] 1.14 mated length premate ground / power [ 41.4 ] 1.63 [ 14.5 ] 0.57 [ 59.4 ] 2.34 material id p = chemical resistant [ 55.9 ] 2.20 [ 32.5 ] 1.28 [ 32.5 0.13 ] 0.750 0.005 [ 84.8 ] 3.34 [ 28.9 ] 1.14 mated length bottom view material id p = chemical resistant [ 15.2 ] 0.60 [ 46.0 ] 1.81 front view primary power contacts pin socket [ 3.4 ] 0.13 typ [ 5.7 ] 0.62 [ 74.9 ] 2.95 [ 19.1 ] 0.75 [ 4.0 ] 0.16 typ [ 56.8 ] 2.24 [ 49.6] 1.95 back view side view mated length see pcb connector drawing on website for further detail. [ 46.1 ] 1.81 [ 41.00 ] 1.614 [ 26.92 ] 1.06 [ 4.1 ] 0.16 (4) [ 4.0 ] 0.16 (4) [ 56.8 ] 2.24 [ 15.7 ] 0.62 side view mated length [ 74.9 ] 2.95 back view new new www.andersonpower.com all data subject to change without notice
www.andersonpower.com - 51 - section 3 sbs ? [ 7.3 ] ? 0.29 [ 12.4 ] 0.49 [ 39.4 ] 1.55 a [ 7.6 ] 0.30 [ 7.6 ] 0.30 [ 7.3 ] ? 0.29 [ 12.4 ] 0.49 [ 41.9 1.5 ] 1.65 0.06 + - + - a ground indicator [ 1.60 ] ? 0.06 id retention clip l1 l socket insert [ 19.6 ] 0.77 [ 2.6 ] 0.10 retention clip id auxiliary pin - l - - l1 - contact lengths in. mm in. mm standard length 7.7mm 0.77 19.6 0.30 7.7 pre-mate 9.3mm 0.83 21.2 0.37 9.3 post-mate 6.4mm 0.72 18.3 0.25 6.4 auxiliary socket contacts crimp barrel id wire gauge in. mm. #24 / 20 0.04 1.1 #20 / 16 0.07 1.7 #16 / 14 0.08 2.1 #12 0.10 2.6 sbs ? silver plated primary power wire contacts use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. standard contacts are for use in all primary power positions for sbs ? 50, 75x, & 75g wire housings. see reducing bushings in accessory section for smaller wires. see reducing busings in accessory section for smaller wires. dimensions loose piece - a - type awg mm2 ------ part numbers ------ inches mm minimum quantity .................. 1,000 100 ................... standard 6 16 1339g2-bk 1339g2* 0.22 5.59 standard 8 10 1339g5-bk 1339g5* 0.19 4.83 standard 12 to 10 2.5 to 6 1339g3-bk 1339g3* 0.14 3.56 * are sold as pairs. 2 contacts ship for every 1 ordered. sbs ? 75g silver plated pre-mate wire contacts pre-mate contacts are for the center pre-mate position on the sbs ? 75g wire housings. see reducing bushings in accessory section for smaller wires. dimensions loose piece - a - type awg mm2 ------ part numbers ------ inches mm minimum quantity .................. 500 50 ..................... pre-mate 6 16 1340g1-bk 1340g1 0.22 5.59 pre-mate 8 10 1340g2-bk 1340g2 0.19 4.83 pre-mate 12 to 10 2.5 to 6 1340g3-bk 1340g3 0.14 3.56 pin contacts for sbs ? 75x auxiliary gold plated contacts are available in 3 lengths to allow sequencing of circuits. description awg mm2 ----------------- part numbers ---------------- minimum quantity .................................................... 500 50 ........... standard length 7.7mm 12 2.5 pm16p12s30 pm16p12s30-50 16 to 14 1.0 to 1.5 pm16p1416s30 pm16p1416s30-50 20 to 16 0.75 to 1.0 pm16p1620s30 pm16p1620s30-50 24 to 20 0.50 to 0.75 pm16p2024s30 pm16p2024s30-50 pre-mate 9.3mm 12 2.5 pm16p12a30 pm16p12a30-50 16 to 14 1.0 to 1.5 pm16p1416a30 pm16p1416a30-50 20 to 16 0.75 to 1.0 pm16p1620a30 pm16p1620a30-50 24 to 20 0.50 to 0.75 pm16p2024a30 pm16p2024a30-50 post-mate 6.4mm 12 2.5 pm16p12c30 pm16p12c30-50 16 to 14 1.0 to 1.5 pm16p1416c30 pm16p1416c30-50 20 to 16 0.75 to 1.0 pm16p1620c30 pm16p1620c30-50 24 to 20 0.50 to 0.75 pm16p2024c30 pm16p2024c30-50 socket contacts for sbs ? 75x auxiliary selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. description awg mm2 -------------------- part numbers ------------------- minimum quantity .................................. 500 50 ............. socket contact 12 2.5 pm16s12s32 pm16s12s32-50 16 to 14 1.0 to 1.5 pm16s1416s32 pm16s1416s32-50 20 to 16 0.75 to 1.0 pm16s1620s32 pm16s1620s32-50 24 to 20 0.50 to 0.75 pm16s2024s32 pm16s2024s32-50 new all data subject to change without notice
- 52 - | sbs ? connector specifications | auxiliary contacts are available for sbs ? 75x only. sbs ? 75x and sbs ? 75g pcb connectors are designed to mate only with the wire connector of the same series. 1 based on: 105c rated or better cable of the largest size, properly calibrated app ? recommended tooling, and a 25c ambient temperature. ul rating not to exceed the maximum operating temperature. csa rating below a 30c temperature rise. 2 limited by the thermal properties of the connector plastic housing. 3 use app ? recommended tooling only. alternate tools may adversely affect the performance of our connectors along with ul and csa recognition. materials housing standard plastic resin polycarbonate chem. resistant resin polycarbonate / pbt blend contact retention spring stainless steel housing flammability rating ul94 v-0 wire power & ground contact silver plated copper alloy pcb power & ground contact tin plated copper alloy sbs75x auxiliary contacts pin copper alloy, au over ni socket becu, au over ni socket body copper alloy, sn bright over ni retention clip stainless steel pcb press fit retainers brass - tin plated contact termination methods crimp3 wire contacts hand solder wire and pcb contacts solder dip pcb contacts wave solder pcb contacts electrical current rating amperes1 ul 1977 csa/tuv primary power (6 awg) 110 75 auxiliary (12 awg) 20 10 voltage rating ac/dc ul 1977 600 dielectric withstanding voltage volts ac 2,200 avg. mated contact resistance milliohms1 power & ground: 1 1/4 of #6 awg wire 0.200 auxiliary: wire & pcb 3.000 ul hot plug current rating amperes - 250 cycles at 120v dc wire & pcb power 50a wire & pcb auxiliary 5a ul ground short time current test - sbs75g wire & pcb 1530 amps, #6 awg wire 6 seconds mechanical wire size range awg mm2 power contacts (with bushings) 16 to 6 1.3 to 13.3 auxiliary contacts 24 to 12 0.25 to 3.3 max. wire insulation diameter in. mm sbs ? 75g power & ground 0.380 9.652 sbs ? 50 & sbs ? 75x power contacts 0.410 10.414 sbs ? 75x auxiliary contacts 0.140 3.600 operating temperature2 f c standard -4 to 221 -20 to 105 chemical resistant -40 to 221 -40 to 105 mating cycles no load by plating silver (ag) tin (sn) gold (au) power & ground contacts wire 10,000 power & ground contacts pcb 1,500 auxiliary contacts 10,000 avg. mating / unmating force lbf. n sbs ? 75x and sbs ? 75g wire to wire 16 70 sbs ? 50 wire to wire 8 36 sbs ? 75x and sbs ? 75g wire to pcb 8 36 min. contact / spring retention force lbf. n power, standard housing 50 222 power, chem. resistant housing 30 133 aux. standard housing 15 67 aux. chem. resistant housing 10 44 pcb specifcations mounting style plated through hole max pcb thickness- in. [mm] 0.093 [2.4] recommended traces power & ground #6 awg cross section recommended traces auxiliary #12 awg cross section min. creepage / clearance distance pcb in. mm power to aux. creepage sbs ? 75x 0.41 10.4 power to aux. clearance sbs ? 75x 0.24 6.1 power to ground creepage sbs ? 75g 0.35 8.9 power to ground clearance sbs ? 75g 0.26 6.7 auxiliary creepage sbs ? 75x 0.12 3.0 auxiliary clearance sbs ? 75x 0.12 3.0 section 3 sbs ? protection touch safety with wire contacts & pcb mating interface iec 60950 pass iec 60529 ip20 www.andersonpower.com all data subject to change without notice
www.andersonpower.com - 53 - | sbs ? connector temperature charts | section 3 sbs ? 0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 sbs ? 75x auxiliary contacts @ 10a temperature rise at constant current t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 sbs ? 75x auxiliary contacts @ 20a temperature rise at constant current t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 2 5 . 0 5 0 . 0 7 5 . 0 1 0 0 . 0 1 2 5 . 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 sbs ? 75x auxiliary contacts @ 10a d erating vs. ambient temperature t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 2 5 . 0 5 0 . 0 7 5 . 0 1 0 0 . 0 1 2 5 . 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 sbs ? 75x auxiliary contacts @ 20a d erating vs. ambient temperature t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 2 5 . 0 5 0 . 0 7 5 . 0 1 0 0 . 0 1 2 5 . 0 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 sbs ? 75x primary contacts only d erating vs. ambient temperature t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 sbs ? 75x primary contacts only temperature rise at constant current t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 25 50 75 100 125 0 20 40 60 80 100 120 140 sbs ? 50 d erating vs. ambient temperature t emperature ( c ) a mperes applied 6 awg 10 awg 12 awg sbs ? 50 temperature rise at constant current t emperature ( c ) a mperes applied 6 awg 10 awg 12 awg 0 10 20 30 40 50 60 0 20 40 60 80 100 120 note: temperature rise charts are based on a 25c ambient temperature. all data subject to change without notice
- 54 - | sbs ? accessories | section 3 sbs ? [ 4.6 ] ? 0.18 typ [ 20.8 ] 0.82 [ 20.8 ] 0.82 [ 20.8 ] 0.82 [ 33.5 ] 1.32 [ 50.0 ] 1.97 [ 25.1 ] 0.99 [ 1.5 ] 0.06 [ 28.2 ] 1.11 [ 26.4 ] 1.04 mounting clamp for sbs ? 50 mounting clamps can be used for fastening a sbs ? 50 series housings to a panel. fastening hardware not included. description --- part number --- minimum quantity .......................... 20 sets of 2 ..... panel mount bracket for sbs ? 50 1466g1 t-handle for sbs ? 50 and sbs ? 75x the t handle makes mating and unmating the connector easier. the non-conductive red plastic material is strong and safe. (2) self tapping screws are used to secure the handle to the connector housing. descrip tion ---------- part numbers ---------- minimum quantity ............................... 1,000 50 .......... red t handle + hardware bag - sbs50-hdl-red hardware bag (2 screws) - 104g17 red t handle only 113899p1 - #8 x 5/8 screw (order 2 per handle) h1120p53 - 2 5 5 0 7 5 1 0 0 1 2 5 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 sbs ? 75g all contacts powered derating vs. ambient temperature t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 0 1 0 2 0 3 0 4 0 5 0 6 0 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 sbs ? 75g all contacts powered temperature rise at constant current t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 2 5 5 0 7 5 1 0 0 1 2 5 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 sbs ? 75g primary contacts only no power center contact d erating vs. ambient temperature t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 sbs ? 75g primary contacts only no power center contact temperature rise at constant current t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 2 5 5 0 7 5 1 0 0 1 2 5 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 sbs ? 75gpr all contacts powered derating vs. ambient temperature t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg 0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 sbs ? 75gpr all contacts powered temperature rise at constant current t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg note: temperature rise charts are based on 25 c ambient temperature. www.andersonpower.com all data subject to change without notice
www.andersonpower.com - 55 - section 3 sbs ? slide cover over mating end. shown with the sb ? 50 5905 shown with the sb ? 50 bolt on bundled conductors. 990 [ 55.5 ] 2.18 [ 36.4 ] 1.44 [ 45.9 ] 1.81 clamp hardware requires phillips or flat blade screwdriver to assemble. [ 21.8 ] 0.86 [ 48.3 ] 1.90 the given wire o.d. information is an estimate. cable clamps should be evaluated for performance with the actual wire to be used. the given wire o.d. information is an esti - mate. cable clamps should be evaluated for performance with the actual wire to be used. t-handle for sbs ? 75g the t handle makes mating and unmating the connector easier. the non-conductive red plastic material is strong and safe. (2) machine screws and lock nuts. description - part number - minimum quantity .............................. 50 .... red t handle + hardware bag sbs75ghdl dust cover sbs ? 50 prevents dust and dirt from entering the mating interface of the connector when unmated. note: not a hermetic seal. description ---- part number ---- minimum quantity ............................... 500 50 ... dust cover with lanyard strap, red 113890p1 134g1 cable clamps for sbs ? 50 durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. cable clamps are recommended for solder terminated wires. cable size awg or mm2 or description (inches o.d.) (mm o.d.) ----- part numbers ----- minimum quantity ............................................................................................ 500 50 ... self attaching for discrete conductor 8 to 6 10 990-bk 990 self attaching for discrete conductor 12 to 10 2.5 to 4 990g2-bk 990g2 bolt on for discrete conductor 12 to 6 2.5 to 10 990g1-bk 990g1 bolt on for bundled conductor (0.320 to 0.450) (4.27 to 11.43) 5905-bk 5905 cable clamps for sbs ? 75x with integral handle rugged chemical resistant pbt/ pc plastic cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. cable clamps are recommended for solder terminated wires. cable size awg or mm2 or description (inches o.d.) (mm o.d.) ------------------ part numbers ------------------- minimum quantity ..................................................................................................... 100 25 ....... large wire clamp kit w/ hardware 12 to 6 (0.39 to 0.60) 4 to 10 (9.9 to 15.2) psbs75xclp1-bk psbs75xclp1 small wire clamp kit w/ hardware 12 to 6 (0.34 to 0.55) 4 to 10 (8.6 to 14.0) psbs75xclp2-bk psbs75xclp2 self attaching discrete conductor. all data subject to change without notice
- 56 - sbs ? - tooling information section 3 sbs ? reducing bushings use with contact part number 1339g2-bk or 1340g1-bk to allow a smaller wire to be used with the connector. electrical capability is derated with smaller wire. dimensions - id - - length - contact barrel size wire size -------- part numbers -------- inches mm inches mm minimum quantity ...................................................... 3,000 1,000 100 ..................................................... #6 awg [13.3 mm2] #8 awg [8.4 mm2] - 5912-bk 5912 0.18 4.57 0.45 11.43 #6 awg [13.3 mm2] #12- 10 awg [3.3- 5.3 mm2] 5910-bk - 5910 0.14 3.56 0.47 11.94 #6 awg [13.3 mm2] #16- 14 awg [1.3- 2.1 mm2] 5913-bk - 5913 0.09 2.29 0.47 11.94 id length wire entrance # 6 1 3 . 3 1 3 3 9 g 2 # 8 8 . 4 1 3 3 9 g 5 # 1 0 / 1 2 5 . 3 / 3 . 3 1 3 3 9 g 3 # 6 1 3 . 3 1 3 4 0 g 1 # 8 8 . 4 1 3 4 0 g 2 # 1 0 / 1 2 5 . 3 / 3 . 3 1 3 4 0 g 3 1 3 8 9 g 2 0 1 3 0 9 g 4 1 3 8 7 g 1 s i n g l e 1 3 8 8 g 6 1 3 8 8 g 7 1 3 8 9 g 9 1 3 8 8 g 6 1 3 8 8 g 7 a w g m m 2 p o w e r c o n t a ct p a r t n u m b e r p n e u m a t i c b e n ch t o o l + d i e + l o ca t o r n u m b e r o f c r i m p s h a n d t o o l a l l c r i m p p i n s t l 0 0 0 1 a l l c r i m p s o ck e t s t l 0 0 0 2 * t p 0 0 0 1 a n d t m 0 0 0 1 t o o l s r e q u i r e l o c a t o r s t l 0 0 0 1 f o r p i n s a n d t l 0 0 0 2 f o r s o c k e t s. s i n g l e o r # 1 2 / 2 4 2 . 5 / 0. 2 5 t p 0 0 0 1 + t m 0 0 0 1 o r p m 1 0 0 0 g 1 a w g m m 2 a u x i l i a r y c o n t a ct p a r t n u m b e r a p p h a n d t o o l w / i n t e g r a l l o ca t o r m i l s t d . h a n d t o o l * m 2 2 5 2 0 / 1 - 0 1 number of crimps l o ca t o r f o r : t m 0 0 0 1 & t p 0 0 0 1 p n e u m a t i c tool* w i r e s i z e w i r e s i z e note: see website for the most current information. 15352 ds-sbs rev c3.1 www.andersonpower.com all data subject to change without notice
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